Solids Control
Efficient solids control is a critical component in optimizing drilling performance, reducing waste, and preserving drilling fluid properties. At Pars Drilling Fluids (PDF), our advanced solids control systems are engineered to enhance rig operations by removing drilled solids with maximum precision and minimum fluid loss.
As a knowledge-based leader in Iran’s drilling fluids industry, PDF integrates engineering expertise, modern equipment, and customized process design to deliver field-proven solids control solutions across various drilling environments.
Objectives of Solids Control
- Improve drilling efficiency and rate of penetration (ROP)
- Reduce wear and tear on drilling equipment
- Minimize drilling fluid consumption
- Lower disposal volumes and environmental impact
- Ensure wellbore stability
Our Solids Control Solutions
1. Primary Solids Separation
- High-G Force Shale Shakers
Remove large drilled cuttings immediately after returning to surface. Our shakers are optimized with advanced screen technology for improved capacity and fluid recovery. - Desanders & Desilters
Hydrocyclone-based devices to remove sand- and silt-sized particles, maintaining low solids content in the drilling mud.
2. Secondary & Fine Solids Control
- Decanter Centrifuges
Used to separate ultrafine solids (below 5 microns) for critical operations including high-performance water-based muds and non-aqueous systems. - Cuttings Dryer Systems
Essential for oil-based mud (OBM) recovery and reducing waste disposal volumes.
3. Integrated Fluid & Solids Handling
We provide a closed-loop solids control system that integrates fluid recovery, cuttings conveyance, and waste minimization strategies. This includes:
- Screw conveyors & vacuum systems
- Mud cleaner units
- Surge tanks and mixing hoppers
- Modular design adaptable to land rigs and offshore units
4. Performance Monitoring & Optimization
Using real-time monitoring tools, our field engineers:
- Adjust shaker settings, pump rates, and screen selection
- Conduct regular mud property checks
- Ensure optimal separation efficiency and fluid quality preservation
Advantages of PDF Solids Control Services
- Maximized drilling fluid reuse, leading to cost savings
- Reduced downtime due to consistent mud properties
- Minimized environmental footprint through efficient solids removal
- Flexible solutions tailored to well depth, formation, and fluid type
- Supported by our ISO/IEC 17025:2005 certified laboratory and in-house R&D
Industries Served
Our solids control systems have been successfully deployed in:
- Onshore & offshore oil and gas drilling
- HPHT and deep directional wells
- Environmentally sensitive zones with strict waste control requirements
